Bauxite Washing & Beneficiation

Efficiently remove silica and clay from bauxite ore to improve final product quality.

Bauxite beneficiation removes silica and clay contamination from mined bauxite ore to improve final product quality. CFlo introduces a customised hydrocyclone configuration and Hydromax thickener technology at the clarification and classification stage, followed by a washing stage that separates caustic soda from the alumina, with optional filter press or centrifuge filtration.

Removing silica and clay contamination

Silica and clay in bauxite feed dilute the ore and burden downstream refining. Through the introduction of a customised hydrocyclone configuration and Hydromax thickener technology, CFlo removes both silica contamination and clay contamination before they compromise your final product.

Customised hydrocyclone classification

CFlo equipment is introduced at the clarification and classification stage of bauxite processing. Each hydrocyclone configuration is designed to meet the specific requirements of your mining operation, taking into account the nature of your feed material, throughput requirements and your desired classification point. This bespoke approach delivers a cleaner, more consistent feed to the refinery.

Hydromax thickener technology

At the classification stage, CFlo's Hydromax thickener technology assists with the separation of the bauxite residue from the pregnant liquor, concentrating solids and keeping process water moving through the circuit.

Washing and filtration

Following thickening, a washing stage separates the caustic soda from the alumina. Where a drier residue or greater water recovery is required, an additional filtration stage can be introduced with the specification of a filter press or centrifuge. The related CFlo platform for bauxite duty is the Oremax modular ore washing system.

FAQs

Frequently asked questions

How is silica removed from bauxite ore?

CFlo uses a customised hydrocyclone configuration introduced at the clarification and classification stage of bauxite processing. The cyclone geometry and arrangement are engineered around your feed material, throughput and desired classification point, so silica and clay contamination are separated efficiently before the ore moves downstream.

Where does CFlo equipment fit in the bauxite circuit?

At the clarification and classification stage. Hydrocyclones handle classification, Hydromax thickener technology separates bauxite residue from the pregnant liquor, and a subsequent washing stage separates caustic soda from the alumina. An optional filter press or centrifuge completes the circuit where additional filtration is required.

How is bauxite residue separated from the pregnant liquor?

CFlo's Hydromax thickener technology is introduced at the classification stage specifically to assist this separation. The thickener concentrates the residue solids while clarified liquor carries on through the process, improving recovery and reducing the water and space demands of residue handling.

Can a filtration stage be added to a bauxite washing plant?

Yes. After the washing stage that separates caustic soda from the alumina, an additional filtration stage can be specified using either a filter press or a centrifuge, depending on the residue characteristics and how dry you need the final cake to be.

What determines the hydrocyclone configuration for my operation?

Three factors: the nature of your feed material, your throughput requirements and your desired classification point. CFlo designs each configuration around these parameters rather than supplying an off-the-shelf arrangement, which is what protects both product quality and plant efficiency at your specific mine.

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