Modular Wet Processing Solutions
One partner for the full plant lifecycle, from process design to daily operation, built on two decades and 500+ installations in 18 countries.
CFlo delivers modular wet processing plants as a complete lifecycle service: Technology, Engineering, Procurement, Installation, and Operation & Maintenance. Preassembled plug-and-play systems ship globally in knockdown condition for minimal site work. With 500+ projects across 18 countries, CFlo plants wash sand and aggregates, recycle C&D waste, beneficiate ores and recover critical minerals.
The full lifecycle: Technology, Engineering, Procurement, Installation, O&M
CFlo specialises in modular wet processing technology, offering preassembled plug-and-play systems shipped globally in knockdown condition for minimal on-site work. The modular design enables rapid equipment construction and supports clients' sustainability targets from day one.
Every project runs through one accountable chain: process technology and flowsheet design, detailed engineering, procurement through an established supply chain, site installation, and long-term operation and maintenance. A growing portfolio of global patents keeps the platform ahead of industry standards.
Process equipment range
Five modular families cover the core applications:
- Reurban: modular wet processing system for waste recycling: C&D waste, tunnelling spoil, excavation waste and contaminated soil turned into engineered sand and building materials
- Combo: modular wet processing system for upcycling mining waste: premium manufactured sand from overburden and crushed rock fines
- Oremax: modular wet processing system for ore beneficiation, improving the grade and economic value of mined ores
- Micrograder: modular wet processing system for critical mineral recovery, serving EV battery, solar and advanced manufacturing supply chains
- Aerograder: air classifier for dry fines classification
Each system is modular, factory-assembled and shipped worldwide in containers, from a quarry in the Middle East to a metro-rail project in South Asia to a waste recycling project in Canada.
Next-Gen 'Super' Systems
CFlo's next generation of patented plants is built on three principles. Super modular: plug-and-play units designed for compact shipping, tight layouts and future expansion. Super smart: automation and process control that maintain material quality while reducing water and power use. Super easy: app-guided installation and service support that cut downtime and simplify ownership.
This is the product platform behind Vision 2030, CFlo's drive to become the most trusted brand in modular wet processing across its five regions.
Technical support services
Seva means service. CFlo backs every plant with global technical support:
- O&M services: on-site teams handle maintenance, troubleshooting and performance monitoring across the project lifecycle
- Annual Maintenance Contracts: a dedicated site engineer backed by experts for inspections, preventive maintenance and timely repairs
- Genuine Parts: components engineered to original specification, sourced through CFlo's established supply chain
- Flocculants: custom-designed dosing to optimise solid-liquid separation and water treatment efficiency
- Cloudlink remote troubleshooting: technicians diagnose issues, guide fixes and push software updates remotely, reducing site visits and downtime
Financing that fits the project
CFlo employs a variety of project finance models, directly or through country partners:
- Equipment Finance Leasing: flexible leasing structured through partner banks and financiers
- Equipment Tolling: CFlo processes material on the client's site for a per-tonne fee; the client retains full ownership of the end products
- Build, Own, Operate (BOO): CFlo finances, builds and operates selective projects, carrying the financial and operational risk
- Build, Operate, Transfer (BOT): CFlo invests, builds and operates during a concession period, then transfers the asset to the sponsor
Frequently asked questions
What does a modular wet processing plant include?
A CFlo modular plant arrives as preassembled plug-and-play modules shipped in knockdown condition, covering feeding, scrubbing, classification, washing, dewatering and water recovery. Because modules are factory-built and containerised, on-site work is minimal and construction is rapid. The same platform is configured for sand washing, C&D recycling, ore beneficiation or critical mineral recovery.
How much water does a CFlo wet processing plant recycle?
CFlo wet processing plants recover up to 95% of process water in a closed loop with no liquid discharge. Custom-designed flocculants optimise solid-liquid separation, so clarified water returns to the process rather than to drain. This makes wet processing viable even on water-constrained urban and mining sites.
Which equipment should I choose for my application?
Reurban handles waste recycling (C&D waste, tunnelling spoil, excavation waste, contaminated soil). Combo upcycles mining waste into manufactured sand. Oremax beneficiates ores such as iron ore, chromite and limestone. Micrograder recovers critical minerals for EV batteries and solar glass. Aerograder adds dry air classification. CFlo engineers match the family and configuration to your feed and product specification.
Can CFlo finance or operate the plant for me?
Yes. Options include Equipment Finance Leasing through partner banks, Equipment Tolling at a per-tonne processing fee on your site, Build, Own, Operate (BOO) where CFlo carries the project, and Build, Operate, Transfer (BOT) for public-private partnerships. Comprehensive O&M services and Annual Maintenance Contracts keep plants at peak performance after commissioning.
What ongoing support is available after installation?
CFlo provides O&M teams on site, Annual Maintenance Contracts with a dedicated site engineer, Genuine Parts from its established supply chain, and flocculant supply. Through the Cloudlink platform, technicians connect to equipment from anywhere in the world for remote diagnosis, real-time guidance and software updates, cutting downtime without waiting for a site visit.
What makes Next-Gen 'Super' Systems different?
They are patented plants designed around three principles: Super modular (plug-and-play units, compact shipping, easy expansion), Super smart (automation and process control that hold product quality while reducing water and power use) and Super easy (app-guided installation and service). The result is faster deployment, lower operating cost and simpler ownership.
Have a project?
Talk to our engineers about plant configuration, capacity and payback for your site.
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