EverEnviro runs India's largest C&D waste recycling facility at 2,000 tonnes per day
In 2024, the Municipal Corporation of Delhi (MCD) commissioned India's largest construction and demolition (C&D) waste recycling plant, operated by EverEnviro Resource Management. Spread over nearly 7 acres, the facility recycles 2,000 tonnes of C&D waste daily using CFlo's integrated dry and wet processing technology, recycling over 90% of input material into sand, aggregates and screened soil. The plant was custom-designed, engineered and commissioned by CFlo World Ltd in a record 24 weeks.
Delhi produces 6,500 tonnes of debris daily. By 2025, India will be the world's third-largest construction market, producing over 500 million tonnes of C&D waste each year. Unchecked C&D waste drives air pollution, fills lakes and ponds and overflows landfills.
Processing mixed urban debris is technically demanding: lightweight contaminants, organics, clay and cement adherence, and high fines content produce low-value output unless removed. Revised C&D Waste Management Rules taking effect in April 2025 mandate processed waste in large construction and road projects and set recycling targets of 50% of C&D waste by 2025 and 100% by 2026.
CFlo delivered an integrated dry and wet processing plant with a rated feed capacity of 170 tonnes per hour, accepting material up to 500mm. A Guardian Portable Scalping Screener, jaw and cone crushing stages and a picking station with suspended magnet prepare the feed. A Scrubmax Log Washer scrubs 10-20mm material, rinsing screens and a turbo dual-wash sand system with two-stage Hydrocyclones and a Counter Flow Classification Unit (CFCU) produce clean sand with a silt cut-off at 75 microns. A water recycling system and Easysettle Sludge Bay Manager close the loop.
The plant produces two grades of sand, two aggregate sizes (10mm and 20mm) and screened soil, removing up to 25% of ultrafines, silt and lightweight contaminants. Designed for urban settings, it delivers zero liquid discharge, 95% water recycling, noise below 80 dB and PM10/PM2.5 within safe limits, on a compact footprint of about 100m x 80m including stockpiles. Total power consumption is 890 kW with a top-up water requirement of approximately 32 m³/hr.
Across India, 12 cities now collectively recycle more than 8,500 tonnes per day of C&D waste using CFlo's wet processing technology, turning debris into sand, aggregates and value-added products such as paving blocks, kerb stones and tiles.
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