CFlo plant in Pune's Pimpri-Chinchwad recycles 200 TPD of C&D waste
SSN Innovative Infra LLP won a Pimpri-Chinchwad Municipality tender to build an onsite C&D waste recycling facility on a Design-Build-Own-Operate (DBOO) model. CFlo's ReUrban D2100 now converts the city's construction and demolition debris into four grades of usable construction material at 200 TPD, recycling 95% of its water.
According to the Maharashtra Pollution Control Board's 2019-20 Annual Report on the C&D Rules effected in 2016, the state generates around 4.7 million MT of C&D waste annually from 384 Urban Local Bodies, of which less than 1% is processed or recycled. The rest goes to landfill, and Pune's activists had long warned that unbridled dumping was reaching the green belt of rivers and affecting their natural flow.
Setting up a C&D recycling plant meant combining crushing, washing, screening and separation to maximise waste treatment and minimise landfill, a demanding task for a client new to the field. Mr Yogesh Sant came to CFlo with multiple apprehensions about the technology and costs involved. Feedback from CFlo plants operating in Thane (Maharashtra) and Surat (Gujarat) helped build his confidence in the technology.
CFlo installed a ReUrban D2100 in the Pimpri-Chinchwad Municipality area. With an output capacity of 200 TPD, the plant takes up minimum space, recycles 95% of the water used and runs at 140 kWh power at peak capacity. Assorted C&D debris, including cement plaster and iron, arrives on GPS-tracked trucks and is converted by wet processing into marketable construction materials such as bricks and manufactured sand in four grades: +20mm, 20mm +8mm, 8mm +3mm, and 3mm–0.075mm. These products feed back into construction and infrastructure industries in the municipality and beyond.
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